Customer Answer: How to reduce the failure rate of industrial chillers?

During the Qingming holiday, several customer calls were received, all of which urged maintenance. Because of the gradual heat in Guangdong and the long-term use of chillers in the production areas of enterprises, many factors have occurred in the near future. In the event of a failure, it will affect the normal use of the chiller, and even cause the company to fail to complete the production task. Due to the different environments in which different companies use chillers, the dependence on chillers is different. However, if the chiller frequently fails, it may cause a wide range of economic losses.

 
In order to reduce the cost of using industrial chillers, many companies also choose industrial chillers with lower power for use even when the space is large. Due to the large space, industrial chillers are difficult to meet the cooling needs of enterprises, so enterprises will improve the operating efficiency of industrial chillers by strengthening the operational load of industrial chillers. Although the operating efficiency of the industrial chiller can be improved by means of adjustment, the industrial chiller is in an overloaded operating state. In the short time range, the industrial chiller overload operation will not have any impact, but the longer the cycle of use, the shorter the life of the industrial chiller.

Engineers can be required to perform precise calculations based on the actual needs of the company, and select the appropriate chiller model based on the cooling method and the required cooling power. Engineers are enterprise personnel or manufacturers. Only when the industrial chiller equipment is operated within a reasonable range of use can the industrial chiller be safely and stably operated.

Excessive operation of industrial chillers

For companies, they all want to reduce the cost of using industrial chillers. In fact, there are many ways to reduce costs. If the needs of enterprises are met by changing the operating efficiency of industrial chillers, the damage to industrial chillers is very large. For many large enterprises, the number of industrial chillers is very large. If a large number of failures occur, it directly affects the safe operation of industrial chillers. Therefore, enterprises need to control the running time of different types of industrial chillers, complete the operation of industrial chillers within the safe time range, can avoid various failures, and effectively improve the operating efficiency of industrial chillers.

The failure rate of industrial chillers is related to the habit of enterprises using industrial chillers. Enterprises can formulate detailed use plans and use industrial chiller equipment in a safe and reasonable range, which can reduce the probability of industrial chiller failure and help to extend the service life of industrial chillers. Reduce the cost of industrial large-scale use of industrial chillers, and highlight the cost-effectiveness of industrial chillers.

Industrial chiller

How to effectively reduce the failure rate of the chiller?

In addition to selecting a reasonable chiller to match, the company should also be prepared to prevent various faults. In addition, strict inspection should be carried out on water systems and electrical systems. If conditions permit, water treatment equipment can be configured. The treatment of the water source can prevent the scale of the unit from affecting the cooling effect.

First of all, we must pay attention to the maintenance and maintenance of the core components: after eliminating the impact of various types of failures, the company's factory for the maintenance and maintenance of the water-cooled chiller. The more complete the maintenance and maintenance of the plant's water-cooled chiller, the more efficient it is to use a water-cooled chiller. And the use of comprehensive maintenance and maintenance, eliminating the impact of various small faults in the factory, thereby improving the safety and stability of the plant water-cooled chiller.

Secondly, it is necessary to correctly handle the initial failure: when the water-cooled chiller has various small faults, the factory cannot allow the small fault to develop at will. Many large faults in water-cooled chillers are caused by minor faults that are not processed in time. Therefore, in the event of a failure of the water-cooled chiller, it is necessary to deal with it in a timely and effective manner, so as to avoid irreparable serious consequences and affect the normal production of the factory.

In addition, if the chiller in the factory runs for too long, the more dust and dirt will accumulate inside the machine. These are also the reasons for the failure of the internal parts of the chiller and the lack of cooling capacity. The situation is clear to the chiller regularly to ensure that the chiller operates in a good working environment.

Finally, the oil lubrication of the water-cooled freezer needs to be replaced regularly: the stability of the water-cooled chiller body operation is inextricably linked with the water-cooled chiller lubricant. Every time maintenance and maintenance is carried out, the user's factory is required to replace the high-quality lubricant in time. The specific lubrication effect of the lubricating oil affects the operating efficiency of the core equipment of the water-cooled chiller. The ability to keep the water-cooled chiller in a stable state of operation plays a crucial role in reducing the failure rate of the water-cooled chiller.

How does the factory deal with the problem of high failure rate? If the failure rate of the water-cooled chiller is higher than the standard, it means that there may be many hidden faults in the water-cooled chiller. Simple judgment methods for such faults cannot be found in time, and it is necessary to contact the chiller manufacturer for simple training of the internal personnel of the factory and regular maintenance. The effective elimination of a large number of possible hidden faults can provide the safety of the water-cooled chiller in the factory.

 Even if the water-cooled chiller has a high failure rate due to lack of maintenance, the factory does not need to panic. As long as the factory is in contact with the zero-degree after-sales maintenance and maintenance of the chiller, the normal operation of the water-cooled chiller can be resumed, but the remedial type of maintenance requires more capital from the user's factory. Therefore, it is very important to develop good habits and keep the water-cooled chiller running stably.

Guangdong Zero Degree Heating and Cooling Technology Co., Ltd. The company is located in Zhongshan City, Zhongshan City, Guangdong Province. It sells chilled water machine, industrial chiller, screw chiller, Guangdong chiller, small chiller, high temperature heat pump, high temperature double effect heat pump and drying heat pump. , refrigeration accessories and other products, the company adhering to the user needs as the core, adhere to the "quality in place, first-class service" business philosophy, in the machinery and industry equipment - refrigeration equipment industry has won the unanimous recognition and high praise from customers, the company believes that customers create value For your own responsibility, look forward to serving you!